Projects

Obsolete GE-Fanuc 90-30 PLCs and HMIs on three natural gas compressor trains replaced with redundant Emerson PACSystems RX3i controllers, Profinet remote I/O and Cimplicity HMIs. The link to the plant DCS is kept, field wiring is reused and each train is cut over separately. Emerson is the technology partner.

IoT and software system for aviation fuel operations at several UAE airports: vehicle telematics, ATEX-rated in-cab tablets, back-office servers, integration with business and flight information systems, and AI-assisted dispatch. Pilot, roll-out, 24/7 support and multi-year maintenance.

Power management for a hybrid site with a 2.2 MWp solar plant, 1.5 MW battery storage and three 800 kVA generators.

Three CAT 1.2 MW gas engines with a Solar Turbines C-20 gas turbine.

Turnkey SCADA and power management, a complete CCTV and communication system, and site installation and pre-commissioning of the MV, LV and control systems.

Migration of the top and second layers of a Foxboro I/A DCS to Rockwell PlantPAx for a gas processing plant and its compressors: new architecture and control strategies, logic and HMI conversion, test procedures and a staged cutover plan.

Replacement of obsolete workstations, software and network upgrades, integration with field devices, testing, commissioning, documentation and technical support.

Turnkey SCADA for a solar plant with battery storage, covering trackers, weather stations, gensets and synchronisation.

Detailed electrical and I&C engineering package with calculations and drawings, capital cost estimate and budget.

Complete construction-ready engineering: process, mechanical, piping, I&C, electrical and civil/structural.

More than 40 control and electrical panels and enclosures, SCADA and DCS on Siemens S7-1500R: the control brain of the whole plant, from the engine and auxiliary panels to the central control room.

Turnkey SCADA and power management for the TCF power plant and for the construction camp's hybrid solar and generator plant. Engineering, panels, integration, commissioning and start-up.

Skilled electrical crews for the termination of 36 kV and 1.9/3.3 kV power cables at the plant substations.

Readings that used to be calculated by hand from paper charts are now computed and logged by the control system.

Rubber-tyred gantry crane drive and control system migration.

System architecture and specifications, control logic and HMI design, configuration files, procedures and approvals.

Installation, pre-commissioning, commissioning and start-up.

Electrical and automation FEED for the Block 10 plant upgrade.

Design, engineering, procurement, commissioning and start-up of the trunkline control system.

Three Rolls-Royce Avon 16 MW gas turbines interconnected with three Solar Turbines 4 MW units, with synchronisation, power management and load management.

Design, engineering, procurement, commissioning and start-up of MCC fire detection and gas suppression.

Four Rolls-Royce gas engines of 5.8 MW each.

Upgrade of the gas engine control system from Schneider Modicon to Allen-Bradley ControlLogix.

Design, engineering, procurement, commissioning and start-up of tank gauging on Endress+Hauser.

Installation, pre-commissioning, commissioning and start-up of two GE units and all balance of plant (fire system, PAGA, water and crude oil treatment), through the performance test.

Overhaul of GE Frame 5C and 5D gas turbines and control upgrade from Mark IV to Mark VIe.